Suzuki GSXR-1300R Hayabusa Exhaust System Installation Instructions

Suzuki
GSXR-1300R Hayabusa -Installation Instructions Thank you for selecting
and purchasing a TiForce exhaust system for your Suzuki GSXR-1300R
Hayabusa. TiForce is the world’s finest titanium exhaust system
available today. Please read the following instructions and materials to
fully familiarize yourself with your new exhaust system before getting
started. Instructions are also available in Adobe Acrobat PDF format on
the TiForce website ([ندعوك للتسجيل في المنتدى أو التعريف بنفسك لمعاينة هذا الرابط] Before Installation:•Verify that
all …

Thank you for selecting and
purchasing a TiForce exhaust system for your Suzuki GSXR-1300R Hayabusa.
TiForce is the world’s finest titanium exhaust system available today.
Please read the following instructions and materials to fully
familiarize yourself with your new exhaust system before getting
started. Instructions are also available in Adobe Acrobat PDF format on
the TiForce website ([ندعوك للتسجيل في المنتدى أو التعريف بنفسك لمعاينة هذا الرابط] Before Installation: •Verify that
all partsand accessories have been included (see list below). •Coat all
exhaust pipe mating joints with anti-seize compound / lubricant (Finish
Line Ti-Prep packet included). •Read and review these instructions,
cautions, diagrams and images prior to starting any work. 1. Remove the
lower fairing. Remove the lower radiator mounting bolts, loosen the
upper bolts and pivot the radiator forward to provide more access to the
exhaust nuts (flange nuts). Unbolt the oil cooler and move it out of
the way. It might be necessary to disconnect the oil cooler for added
clearance. 2. Remove the existing exhaust system and save the flange
nuts for reuse. Save the stock exhaust can mounting bolt and nut for the
end can to foot peg for reuse as well. 3. Inspect the exhaust gaskets.
Replace if necessary. 4. Assemble the head pipes 1 (blue), 2 (red), 3
(yellow), and 4 (green) by matching the joints of the same color to the
pair of front Y-pipes. Do not install the exhaust springs at this time.
5. Attach the assembled head pipe sections to the exhaust ports, but do
not tighten the flange nuts fully, allowing for some adjustment in the
remaining steps. Reuse the flange nuts saved from step 3 above. Make
sure the ends of the head pipes fit flush and snug in the ports before
tightening. 6. Install the S-Bend to the front section of the head pipes
and two Y-pipes. 7. Slide the end can into place. 8. Loosely attach the
two rubber bands, stainless steel bands (K), and stay to the end can
using the supplied 6mm hardware (H) and the hanger / stay arm (G). See
figure 1 for the assembly procedure. 9. Place the bands approximately
115mm from the edge of the end can. See figure 2. 10. Using the stock
provided mounting point on the passenger footpeg, and using the stock
hardware (from step 3 above), mount the end can loosely, allowing for
some adjustment. 11. Attach the supplied springs to all the joints,
starting from the head pipes and working back to the end can. Make sure
the exhaust system is free and clear of the bike. If necessary, adjust
for proper clearance. 12. Carefully align the two stainless bands so
that they are parallel to each other, and spaced properly on the can
(see step 9 / figure 2). Tighten the 6mm hardware (H) and the stock
mounting bolt hardware. Make sure that the rubber pads fully cover the
bands (K). USE CAUTION WHEN TIGHTENING THE 6MM HARDWARE AND THE TWO
BANDS SO AS NOT TO CRUSH OR DISTORT THE SLEEVE OF THE CAN. 13. Go back
and retighten the head pipe flange nuts per factory specifications. 14.
Using some brake and contact cleaner on a clean rag, carefully wipe down
the entire exhaust system to remove any residual oils, anti seize,
fingerprints and dirt prior to starting the motor. FAILURE TO CLEAN THE
TUBING AND CAN MAY RESULT IN PERMANENT STAINING OF THE SYSTEM WHEN
HEATED. 15. Install the radiator andoil cooler as per factory
specifications. 16. Check that all hardware is tightened, and then start
the motor and check for exhaust leaks. 17. Install the supplied section
of adhesive heat shielding to the inside of the fairing lower where the
exhaust comes close to the fairing. FAILURE TO INSTALL THIS HEAT SHEILD
MAY CAUSE THE FAIRING TO MELT OR BURN. 18. Reinstall the fairing and
tighten any fasteners per factory specification. Make sure that there is
adequate clearance for the exhaust. If clearance is tight, use a spacer
or washer to prevent contact with the exhaust. General Cautions For
Exhaust System Installations: • CAUTION -For your safety, carefully read
these instructions and those above, and fully familiarize yourself with
the content before beginning installation and use. Keep these
instructions in a safe place for future reference. Install the exhaust
system as explained in these instructions…

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